Innovative construction methods for demanding environments
In 2021, Sudzy Salmon Car Wash sought an experienced contractor to aid in the construction of their new car wash in Wasilla, Alaska. Situated at the northern point of Cook Inlet, the project faced challenges typical of the region: a shorter construction season and harsh weather conditions. The design called for a 150’ wash bay with a 50’ drain pit.
Project Partners
- Prism Design and Construction LLC
- Sudzy Salmon Car Wash
Prism Design and Construction LLC, with its extensive experience in utilizing Octaform technology on multiple Alaskan projects since 2017, proved to be the ideal partner. Acknowledging the logistical complexities of working in Alaska, Prism required a solution that wouldn’t impede progress during the short construction season. Octaform’s flat-pack design and favorable shipping volume made it a superior choice over conventional concrete forms.
Octaform Advantages
Cost Savings
Octaform’s solution provided decreased total costs compared to traditional methods involving concrete and polyurethane applied membrane coatings. This cost efficiency was instrumental in keeping the project within budget.
Construction Effieciency
Octaform’s system significantly reduced construction time and labor requirements. The ease of installation contributed to a streamlined construction process, saving valuable time and resources.
Built-In Insulation
Octaform’s system incorporated insulation directly into the structure. This ensured optimal thermal performance, with the thermal mass of concrete on the interior of the structure and insulation on the exterior, reducing operating costs.
Simplified Maintenance
The durability of Octaform’s tank interior was a crucial factor. The system resists corrosion and requires no mid-life servicing or re-coating, further reducing long-term maintenance costs.
Corrosion Resistance
Octaform’s PVC stay-in-place forming system offered superior corrosion resistance compared to traditional concrete and membrane systems. This durability ensures a longer service life for the infrastructure.
Outcomes
Construction was simplified with Octaform’s built in PVC finish. Moreover, the incorporation of 2” EPS insulation into the wash bay’s perimeter wall ensured a comfortable environment for Sudzy Salmon’s clients year-round.
Prism Design and Construction LLC
Founded in 2003 by Scott Yaskus, Prism Design and Construction LLC emerged from the recognized need to support Alaska’s retail petroleum industry. With Yaskus’s background as the general manager for Fisher’s Fuel, Prism brought invaluable expertise in station construction, maintenance, and operations. Over the years, the company has expanded its workforce while continually acquiring new knowledge and expertise.
Sudzy Salmon Car Wash
Sudzy Salmon Car Wash is a veteran-owned and operated business with five existing locations across Alaska and plans for further expansion.
Conclusion
The collaboration between Octaform and Prism Design and Construction LLC facilitated the successful construction of Sudzy Salmon Car Wash’s new facility in Wasilla, Alaska. By leveraging Octaform’s innovative technology and Prism’s expertise in cold climate construction, the project overcame logistical challenges and adverse weather conditions, ensuring timely completion and customer satisfaction. This partnership exemplifies the effectiveness of innovative construction methods in demanding environments, ultimately benefiting both Sudzy Salmon Car Wash and the communities it serves.
